1、Detection of the mechanism
2、Guide peg1
3、The guide cylinder
4、Guide peg 2
5、 Electronic appliance touching screen
6、Emergency switch
7、Main electric control box
8、Detector A
9、Detector B
10、Detector C
11、Power source control panel
12、omni-directional wheel
13、Electronic elements、PLC
14、The pneumatic components control box
15、Light electronic switch(K1,K3,K4)
16、V type steel holder
17、Probe adjustment device and probe
18、Steel
19、Detecting beam
scene pictures
1、The facility can do nondestructive online automatic selection to metal magnetic steel tube material
2、The facility adopts single frequency and three frequency to test
3、testing will be transferred to next machine by transfer roller,unqualified material will be marked or eliminated by sorting mechanism
4、It can count both unqualified material and qualified material
5、The main control instrument of sorting machine has histogram ,it can dynamic display material state of steel。The amplitude of Histogram reflects ingredient change of steel,very intuitive
6、The main control instrument has setting function button of upper limit and lower limit of material range.,it is very easy for operator to operate,when ingredient of detected steel material higher than upper limit or lower the low limit,the instrument will instruct by relevant lights,at the same time,transfer both qualified and unqualified signal to sorting machine
7、There is showing light about steel tube material On the board of electric touching display screen in the sorting machine ,when the blue light is lighting ,it means the products are qualified,when the red light is lighting ,it means the kinds of material are not qualified
8、There are some functions about “database setting” “database searching” “historical database” “statistics” and “testing mode ” on the electric controlling touching display screen in the sorting machine.
9、The main control instrument of sorting machine can save twelve kinds of steels with different specification and dimension,and show them on the top right corner by number one ,number two....respectively represent different specifications and dimension,very convenient for users to use directly。
10、When detecting results are unqualified steels,the device has sound light alarm function。Simultaneously,mark red oil paint on steel surface
1、Sorting speed :<20S/piece
2、Sorting accuracy :accurate to distinguish different steels ,make sure qualified material has no unqualified material。
3、Requirements on material,variety、seamless steel
(1)detected material varieties:45#,35#,25MnV,27Mn,40Cr,20#,JS35CrMo,12Cr1MoV,15CrMo。Detected material variety:45#,35#,25MnV,27Mn,40Cr,20#,JS35CrMo,12Cr1MoV,15CrMo and so on
(2) seamless steel tube variety、quality requirements
Steel tube external diameter:φ100~426mm (when steel tube diameter is lower than 100mm,then it needs to design another testing organization)
steel tube external diameter accuracy:±1.0%
Steel tube wall thickness :5.0~40.0mm
When Φ≤365.1mm,wall thickness is 5~40mm
When Φ>365.1mm,wall thickness≤28mm
Steel tube wall thickness accuracy:±12.5%
Steel tube length :5.50~15.0m
Steel tube weight: the biggest is 300kg/m
Single maximum weight :4000KG
The tube bending:≤3mm/m, pipe end bending:≤3.5mm/m (pipe end length is 1.5m) whole length bending:≤20mm
Pipe ovality:≤2%
Pipe temperature:≤40℃
Steel tube is processed by straightening、water pressure、milling helistings 、chamfer and other process,the surface is permitted to have slight oxide scale
Steel hardness error range accord with domestic standard
4、Device weight:500KG/
5、Compress air,pressure range:0.4Mpa-0.8Mpa
6、Power source:220V±10% ,50Hz±2%
7、The detected steel tube should satisfy following requirements:
Steel tube has coincident surface state,specification and dimension are same,permit to have processing error。Hardness error will not exceed domestic standard,steel tube is forbidden to have serious flaw。
8、overall dimension of device
Mechanical parts :length *width*height =1500×1000×2350mm
Main electric control cabinet: length *width *height =570×560×1960mm
working temperature:-15~55℃
saving temperature:-20~60℃
relative humidity :not exceed 85%
working voltage :AC220±10V